If you read about
the herd, you could quickly surmise there was more milk than any family of
three could drink. Ah ha! The birth of cheese-making. There were three
milking seasons (approximately 25 months in total) of home kitchen cheese
creations. Rhonda, the eternal student, quickly discovered and signed up
for the Cheesemakers Short Course at Washington State University in
Pullman. This kicked off the professional drive of "I can do this!!!"
With much planning and financial investment, a new barn was built in
June 2003 for the goats with a to-be-built cheese facility in place. Keep
in mind this total building is 36' x 36'. Total milking and cheese square
footage is merely 12' x 36' divided into three equal rooms (less than 150
sq. ft per room). Summer 2004 saw the completion of the milking area,
milk storage room, and cheese room. In August 2004, Grade A Goat Dairy
status and Cheese Producer licenses were granted by Washington State
Department of Agriculture (WSDA). We found the inspectors from WSDA to be
extremely helpful and knowledgeable throughout the whole process. If you
are considering a similar adventure, I highly suggest you contact them
early in your planning.
Voila!! Official cheesemaking begins! With just a short three month
start-up season (remember, goats are "dry" for winter), Skagit Valley now
has local goat cheese with chevre, feta, gouda, and cheddar as intro
products. With many blessings it has been very well received and
successful.
All cheese milk is machine milked, cooled quickly, and processed into
cheese. All cheeses are made with pasteurized milk. The pasteurizer was
the piece of equipment requiring the most consideration. They are pretty
sophisticated by my standards and are not inexpensive. After much
consideration, van't Reit Dairy in the Netherlands was selected. We have
not regretted this choice.
All cheese is totally handmade after pasteurization. All moulds are
filled by hand, turned by hand, and salted by hand. All wrapping and
packaging is by hand with hand lettering on the labels. Yes, this is
labor intensive but affords quality checks at every turn. The low-tech
approach is generally favored whenever possible.
It is still magic to me every time the milk turns to curd! I love the
entire process, from goats, to kidding, to milking, and cheesemaking.
This is a life style change which is most welcome and most rewarding. I
look forward to you staying with me during the coming years as skills and
processes evolve with me and my magnificent animals.